Custom PVC Patches for Hats

Gone are the days when people only recognized embroidered or leather patches. Today, custom rubber hat patches have carved a niche across various industries. Their weather-resistant properties and customization flexibility have made them a go-to accessory for countless occasions. At our shop, we tailor PVC patches to suit every industry need.

Get a PVC logo patch customized from our store and we’ll make sure your company name and logo prominently display on the hat. You can either use them as giveaways at upcoming events or as branded merchandise to boost visibility and brand recall.

Our 3D PVC hat patches are a bold choice to personalize your look. The 3D effect brings a whole new edge to everyday streetwear. Planning a thoughtful birthday gift? Just share your friend’s favorite character, and we’ll create a custom patch they’ll love.

Military personnel and law enforcement officials prefer our Velcro hat patches for their durability and rugged build. With our customization options, you can feature your name, unit, branch, or tag—ensuring each patch reflects your identity with precision.

Whether it’s sunlight, heavy winds, or dusty terrain—our patches stay intact and never lose their vibrant finish. That’s why students and athletes choose our PVC patches for their baseball caps. They’re also a favorite for hiking, camping, and other outdoor adventures.

Around 92% of clients who buy a custom PVC patch for their hats from our website return with repeat orders. Why? Because they’re not only impressed by our creativity but also satisfied with the process we follow to bring their vision to life. From the initial consultation to the final delivery, our team goes above and beyond to exceed your expectations.

Head over to our Order page if you already know what you want or speak with our consultants for expert advice. A specialist will walk you through the available customization features. While you’ll have the final say, their insights help you make the most fitting choice.

Based on your input, our designers create a mock-up and send it to you for review. Your feedback helps us refine the design and tailor it to your needs. We’ll add, remove, or adjust elements as needed until you give final approval on the digital version.

Once approved, our craftsmen start by creating a custom mold for your patch. Soft PVC is injected into the mold in your chosen colors. The patch is then heated to the right temperature to lock in the shape and allowed to cool, ensuring precision.

The patch is then carefully cut from the mold and its edges trimmed for a clean, polished finish. For a small fee, we can even attach the patches directly onto your hats—just let us know your preference. Otherwise, your order is packed and shipped to your doorstep.

We bet you won’t find another American store offering bespoke PVC hat patches at prices as competitive as ours. Our goal is to make our premium range of personalized patches accessible to everyone—particularly for those with a tight budget. That said, certain factors influence the final production cost. Here’s how we calculate pricing for each order:

There’s a noticeable difference in cost between a batch of 50 pieces and one with 10,000. While our minimum order starts at just 20 units, smaller batches offer limited room for discounts compared to large-volume orders of custom PVC patches.

Each design may require a different number of colors. The more colors you want to include in a single design, the longer the production time and the more dyes are needed. That’s why designs with multiple colors cost slightly more than monochromatic patches.

Pricing for your PVC hat patches also depends on whether you need a simple text-based logo or a detailed 3D illustration. The more intricate your artwork, the more time and skill it demands from our experienced staff and this naturally affects the overall cost.

We accommodate rush orders, but they come with a different pricing structure than standard deliveries. With our express service, your patches arrive in the shortest possible time. Regardless of these variables, we strive to offer a quote that’s easy on your wallet.